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How to change a Fuel Filter 

  With practically every new car on the road today powered by fuel injection, keeping the fuel system clean is very important. A tiny grain of dirt can clog injectors, leading to erratic performance and pour gas mileage. Changing your auto fuel filter every 10,000 to 15,000 miles will guard your fuel system against contaminants that can cause engine damage and burn out the fuel pump. 

 Always refer to your Owner’s Manual or Repair Manual before you begin. 

  Tools needed 

  •  Catch container for at least 16oz 
  •  Clean Shop Rags,  
  •  Hydraulic Jack 
  •  Jack stands or drive-on ramps (if filter is beneath the car) 
  •  Open-end wrenches (or specialized filter removal  tool),  
  •  Pliers
  •  Safety Glasses
  •  Safety Gloves 

  Time to Complete: 

 45 minutes to 90 minutes 

  Note: This a general guide that applies to gasoline engine vehicles only. The fuel filters in diesel cars and trucks are usually much larger, and the whole fuel system is much more complex. Diesel engine fuel systems are also under a lot more pressure, with modern common rail systems producing over 1000psi. Accidentally releasing such high pressure could result in injury. The location of the fuel filter can vary from one make/model to the next, with some using more than one filter. Check your service manual before you get started. 

 Steps to change your Fuel Filter 

  Relieve the pressure.  In order to relieve the pressure in your fuel system, you will need to run the vehicle without the fuel pump functioning for a short time. In order to prevent the fuel pump from turning on with the engine, you will need to locate the fuse box that contains the fuel pump fuse. Most vehicles have a fuse box both in the interior of the car as well as under the hood. Refer to your vehicle’s owner’s manual to locate the appropriate fuse box. 

 The Fuse Box.  Once you have located the correct fuse box, use the diagram provided on the fuse box cover or in the owner’s manual to identify the fuse that powers the fuel pump. Use a pair of needle nose pliers or plastic tweezers to remove the fuse.  With the fuse removed, the fuel pump will not function when you start the engine. There is still fuel and pressure in the fuel lines running from the rear to the front of the vehicle. 

 Parking Brake.  Ensure the vehicle is not in gear. Although the engine will not be receiving a fresh supply of fuel from the gas tank, there will be enough fuel left in the lines for it to start and run briefly. Make sure automatic vehicles are in park and vehicles equipped with a standard transmission are in neutral with the parking brake engaged.  Although the vehicle will only run briefly, it will still move if left in gear.  Be sure the parking brake is engaged if you are in a standard vehicle. The parking brake is optional but advised for automatics.

  Clear the Fuel Line.  Start the engine. Insert the key into the ignition and turn it to start the motor just as you would any other time. The engine should start easily as it expends the fuel remaining in the fuel system past the fuel pump.  If the engine turns over but then sputters out, it may not have had sufficient pressure in the lines to force the fuel into the engine. If the engine dies, the fuel pressure will be sufficiently relieved. Allow the engine to run for a minute before shutting it off. Depending on the fuel system in your vehicle and its average fuel consumption, the amount of time it will run without a functioning fuel pump can vary greatly. It does not need to run until it dies, however. Instead just allow it to run for a minute or two before turning the key back to off.  Without the fuel pump functioning, the pressure will be relieved in the fuel lines fairly quickly.  Allowing the engine to run until it dies may make it difficult to start again. 

 Replace Fuse.  Re-insert the fuel pump fuse. With the pressure relieved from the fuel system and the engine off, you can re-insert the fuse that powers the fuel pump. Place the cover back on the fuse box and return any pieces of the trim you may have needed to remove to access it.  Make sure the vehicle is off before replacing the fuse you removed.  Do not start the engine again after inserting the fuel pump fuse. 

 Battery Cable.  Disconnect the negative battery cable. Now that there is no reason for the engine to be started again until the project is complete, you should disconnect the negative terminal on the battery. Removing the cable from the negative terminal will prevent the engine from being started while you work.  *This also a good time to clean the battery cable.  One common method is to mix two tablespoons of baking soda with an equal amount of water in a clean container. Stir the solution to form a paste, then use a toothbrush to apply the paste to each terminal. The solution will begin to sizzle as it interacts with the corrosion. Use a wire brush to remove the remaining residue. 

  Find the Fuel FilterLocate the auto fuel filter, typically located beneath the vehicle or near the firewall in the engine compartment. You should refer to your vehicle’s service manual to help you determine which place to look. 

 Safety First.  If the fuel filter is located on the underside of your vehicle, you might not have enough room for you to slide under the vehicle to perform this procedure, you may have to jack up the car to get beneath it. Apply the parking brake. Remove the key. Place chucks behind the wheels for safety.  Place the Hydraulic Jack under the vehicle at one of its designated jack points, raise the vehicle.  Once the vehicle is jacked up, place jack stands beneath it before working under the vehicle.  Never rely on a Hydraulic Jack to support the weight of a vehicle you are beneath while working.  Always park on a flat, even surface when you’re working under the car and use support stands, chucks, or other acceptable bracing to ensure safety should a jack fail. 

 Catch the Fuel.  Place a bowl or bucket beneath the fuel filter. Although you relieved the pressure in the fuel line, there may be a bit of fuel left in the line that can spill out when disconnected from the fuel filter. Place a bowl or bucket beneath the fuel filter to catch any fuel that drips or pours out.  Do not mix the fuel with oil or coolant to be recycled. Gasoline should be held in its own container until it can be dropped off to a recycling location.  Be careful of using plastic containers to hold gas, as it may eat through some kinds of plastic and cause a leak. 

 Plastic ClipsRemove the clips holding the fuel filter in place. Most fuel filters are held in place by two plastic clips. Locate the clips on either side of the cylindrical fuel filter, then use a flat head screwdriver to pop them out of the holes they are in. These clips may break as you remove them, so purchasing replacement clips along with your fuel filter is advised.  The clips that hold the fuel filter in place are made of thin plastic and tend to break easily. If you are able to remove them without them breaking, they may be reused.  

 *TIP  If you have to remove any fittings on the fuel line (other than a hose clamp-type fitting), use a line wrench. Line wrenches are specially designed for a positive fit around a soft brass nut and will help you avoid damaging the fittings. 

  Remove Fuel Lines.  You should wear eye protection and gloves during this portion of the project to protect you from fuel splatter.  Do your best to avoid allowing any gas to pour out onto the ground.  Remove the fuel lines from the filter. With the clips removed, slide the fuel lines away from the filter to pop them off of the nozzles on either end. Make sure to tip the fuel lines toward the bowl or bucket in place as you remove them to catch any spilled gasoline.  Safely dispose of any drained fuel. Do not pour it back into the fuel tank as it may be contaminated. 

 Remove the Filter.  Slide the fuel filter out of its bracket. The fuel filter is likely held in place by a metal bracket that wraps around its outer housing. With the fuel lines disconnected, you can slide the fuel filter out of the bracket by pushing it toward the front of the car. The fuel filter will have a slight bell shape, allowing it to slide out in only one direction.  If your filter sits in the bracket differently, you may need to slide it toward the back of the car to remove it.  Some fuel filters under the hood may he held in the bracket with a bolt that will need to be removed to slide the filter out. 

  Old vs NewOnce you have the fuel filter removed compare it to the new one.  Make sure they appear to be the same outside diameter, that the nozzles are the same size, and that it will fit into the bracket.  If the fuel filters do not match, you will need to return the new one for the correct replacement filter.  Do not attempt to use a fuel filter for a different application in your vehicle, as it may not be capable of allowing the appropriate volume of fuel to pass through it. 

 Install new Fuel Filter.  After you confirmed the new filter is correct slide it into the bracket. The new fuel filter should easily slide into its bracket. If you have to force it, it is likely not the correct diameter. The fuel filter should stop when it is seated properly, as it should only be able to slide all the way out in one direction.  Be careful not to damage the housing of the fuel filter, as that may cause a leak.  If you find yourself pushing hard on the filter to make it fit, it is likely not the correct one. 

  Attach Lines.  Slide the fuel lines onto the front and back of the filter the same way they were attached to the old one. With the fuel line in place on the filter, slide the plastic clips through the holes on the fuel line nozzle to secure the line in place on the fuel filter.  If the plastic clip breaks as you slide it in, do not attempt to drive the vehicle until you replace the broken clip.  Make sure the fuel lines are snug on the nozzles of the fuel filter before sliding the clips into place. 

Check for items.  Remove any tools, pans, bowl or bucket, rags from under the vehicle.  Make sure you  left nothing under the vehicle.  Jack up the vehicle to remove the jack stands.  Remove the jack stands. 

 Lower Vehicle.  Once the vehicle is safely on the ground, reconnect the battery.  Start the vehicle, let it run for couple of minutes.  Turn off vehicle, check the ground under the area of the fuel filter for any signs of fuel leaking on the ground.  If you have any fuel on the ground that’s not from when you removed the fuel filter, you may need to start the process over in order to check the fuel lines and clips in case they are not seated property.   

 

 

 

 

 

 

 

 

 

 

 

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